Dulmarka Adeegga
Mashiinka Jadwalka Beytariga waxaa loogu talagalay lithium{0}Ion batteriga soo saarista korantada, isaga oo siinaya xakamaynta dhumucda saxda ah iyo cufnaanta korantada isku midka ah inta lagu jiro habka calending. Iyada oo dhumucdiisuna tahay in la xakameeyo gudaha ± 2μm, mishiinkani waxa uu ku habboon yahay agabka baytari ee kala duwan, oo ay ku jiraan LFP iyo NMC cathodes, iyo sidoo kale graphite iyo silicon-carbon anodes.
Mashiinka Daabacaadda Electrode Roller Press wuxuu keenaa waxqabadka calending deggan oo leh xawaare wax qabad oo ugu badnaan ah 12 m/min iyo cadaadis ilaa 200 tan ah. Waxay isku daraysaa hawlaha sida ka hor{{3} kuleyliyaha, si toos ah u xakameynaya xiisadda, gooynta geesaha, iyo hagaajinta farqiga dhabta ah{4}}si loo hagaajiyo tayada korantada iyo waxtarka wax soo saarka.
Mashiinku wuxuu ku qalabaysan yahay nidaamka xakamaynta PLC ee caqliga leh iyo HMI interface, mashiinku wuxuu u oggolaanayaa hawlwadeennada inay si fudud ula socdaan oo ay hagaajiyaan xuduudaha wax soo saarka. Sarreysa -Roollada saxda ah iyo qaybaha korantada ee la isku halayn karo, oo ay ku jiraan Mitsubishi PLC, waxay caawiyaan joogteynta hawlgalka joogtada ah iyo xasiloonida muddada dheer-
Xalka calendarka korantada waxa si weyn u isticmaala soosaarayaasha baytariyada lithium ee baytariyada EV, nidaamyada kaydinta tamarta, iyo tijaabada - khadadka wax soo saarka ee cabirka, caawinta hagaajinta joogtaynta korantada iyo guud ahaan waxqabadka unugga.
Guudmarka Qalabka
Hawlaha aaladda:
(1)HF{1}ZJ waxaa inta badan loo isticmaalaa soo saarista duuban ee joogtada ah ee lithium -Ion baytariga walxaha xaashida electrode, ku rogid xaashida electrode batteriga cufnaanta iyo dhumucda loo baahan yahay habka, iyo gariiradda waxaa la goostay habka dabaylaha;
(2) Qalabka waxaa lagu shubaa 45 # bir ah, qaab dhismeed ballaaran, xoog xajineed waa weyn yahay, qallafsanaan waa yar yahay, xoog rogiddu waa weyn yahay, xawaaraha duubista ayaa sarreeya;
(3) Waxay leedahay shaqada goynta geesaha iyo habka nadiifinta dusha sare;
(4) oo leh dabaylaha xakamaynta xiisadda sixitaanka, dabaylaha;
(5) oo leh aaladda taarikada tiirarka;
(6) Nidaamka cadaadiska pneumatic-ka ayaa koontaroolaya qaadista dhululubada iyada oo loo marayo ninka - isdhexgalka mashiinka si uu u wado qaadista rollerka;
(7) Cadaadis joogto ah oo toos ah, hagaaji cadaadiska saliidda duudduuban iyada oo loo marayo ninka{1}} interface mashiinka;
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Muuji khariidadda tixraaca
Qalabka La Xiriira
socodka habka qalabka
Dabaysha → Madal quudinta → Nidaamka sixitaanka → Nidaamka xakamaynta xiisadda → Aaladda goynta cidhifyada → Aaladda kaydinta → Qalabka kululaynta
1. Halbeegyada walxaha soo socda
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Maya |
Shayga |
Halbeegga farsamada |
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1. |
Nidaamka walxaha lagu dabaqi karo |
Cathode: lithium iron phosphate, lithium cobalt, lithium manganate iyo walxaha ternary Anode: graphite, kaarboon silicon, iwm |
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2. |
Habka daahan walxaha soo socda |
Dahaar isdhaafsi ah, dahaar zebra oo badan, dahaar joogto ah, iwm |
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3. |
Tilmaamaha soo socda |
1) Dhumucda substrate: bireed aluminium 10 ~ 35μm, bireed copper 6 ~ 25μm 2) Dhumucda tiirka: 100-300μm 3) Dhexroor gariiradda walxaha: Max.φ500mm 4) Miisaanka duubista: Max.300kg 5) Cilad dhumucdiisuna waxay tahay: In ka yar ama la mid ah ±2μm Foostada tilmaanta: Dhexroorka gudaha 3 inji, dherer ka yar ama la mid ah 650mm |
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4. |
Qeexitaanka badeecada |
1) Qaladka dhumucda saxanka korantada cadaadiska ka dib: In ka yar ama la mid ah ± 2μm (ka saar meelaha aan caadiga ahayn ee madaxa iyo dabada iyo cidhifka) 2) Dhexroor gariiradda walxaha: Max.φ500mm 3) Miisaanka duubista: Max.300kg 4) leexashada cidhifka: In ka yar ama la mid ah ± 0.4mm |
Tilmaamaha farsamada qalabka
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Maya |
Shayga |
Farsamo halbeegga |
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1. |
Cabbirka duubista |
Φ400mm × 450mm (ballaaran oogada duuban × ballac duudduuban) Balac duudduuban oo waxtar leh 420mm |
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2. |
Cabbirka meelaynta khadka |
Qiyaastii Dhererka 4660mm× ballac 2680mm × dhererka 1800mm (marka laga reebo kaydka qaadista duubka) |
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3. |
Cabbirka riixitaanka rullaluistemadka |
Qiyaastii Dhererka 2680mm x ballac 780mm x dhererka 1800mm |
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4. |
Midabka qalabka |
Alaab-qeybiyaha midabka caadiga ah ama midab cayiman. |
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5. |
Miisaanka hal qalab |
Miisaanka guud ee xariiqda wax soo saarka: qiyaastii 5T, miisaanka rullaluistemadka waa qiyaastii 4T |
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6. |
Xamuulka - Shuruudaha xajinta |
Qaybta rullaluistu waxay u baahan tahay culayska dhulka inuu ka weyn yahay ama la mid yahay 3t/㎡, saxanka dhabarka waxa la dhigayaa xagga hoose ee qalabka |
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7. |
Cadaadiska hawada |
0.5Mpa ~ 0.7Mpa (saliida iyo biyaha ka saarida), heerka socodka: 0.04M3/min |
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8. |
Baahida deegaanka |
Heerkulka u dhexeeya 0 ilaa +45 darajo C qoyaan qaraabo ah: In ka yar ama la mid ah 50% |
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9. |
Shuruudaha awoodda |
380V, 50Hz saddex - waji shan -Nidaamka silig |
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10. |
Awoodda khadka oo dhan |
Awood 10KW |
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11. |
Xawaaraha wax-soo-saarka roganaya |
Ugu badnaan.12m/min |
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12. |
Cadaadiska u dhexeeya labada duub |
Max.200T |
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13. |
Heerka gudba |
Ka weyn ama la mid ah 99% (marka laga reebo agabka soo galaya xun, sahayda korontada, sahayda gaaska iyo arrimaha kale ee saamaynta leh) |
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14. |
Heerka cilladda qalabka |
In ka yar ama la mid ah 1% (khaladaadka uu keeno qalabka ayaa la xisaabiyaa) |
Habaynta Qalabka
Khadka soo saarista koronto-dhaliyaha joogtada ah wuxuu ka kooban yahay uncoiler, aaladda kulayliyaha hore, madbacada rullalulatada Haydarooliga, dib-u-celinta, nidaamka kontoroolka korantada, bamka korantada, iyo aaladda toosinta cidhifka.
1. Uncoiler
Qalabkani waxa uu taageerayaa alaabta gariiradda in la duubo oo lagu quudiyo mishiinka duubka. Waxay ka kooban tahay saxan adag oo toosan oo toosan (qaro 20mm ah), CNC{2}}Freem mashiin leh oo dahaadh adag leh chrome, xajmiyo toosan, qalab toosan, shafka hawada, biriiga budada birlabka leh ee leh kontaroolaha xiisadda, rollers-ka, iyo qaybo kale.
Halbeegyada Farsamo ee ugu Muhiimsan:
- Usha aan gaabin: Dhexroorka Ø76mm, dhererka waxtarka leh 500mm; shafka hawada oo leh waalka kantaroolka, oo ku qalabaysan qoriga sicir bararka.
- Dhexroor aan gariirin ugu badan: Ø400mm
- Awoodda rarka ugu badan: 300kg
- Xakamaynta xiisadda: 0.5~50kg (la hagaajin karo), iyadoo la adeegsanayo aaladda xakamaynta xiisadda Sulishun.
- Aaladda isku xidhka cidhifka: Wuxuu adeegsadaa nidaamka xakamaynta Dongdeng oo sax ah ±0.2mm.
2. Platform kala-bax
- Ka kooban saxan kabid, baarka cadaadiska, dhululubo, iyo biraha hagaha, oo lagu dhex daray gawariyaha
- Habka kala goynta: Waxaa caawiyay dhululubo{1}} baararka cadaadiska la wado.
- Ballaca kala goynta: 400mm
3. Edge{1}Qalabka wax ka jarista
Cidhifka{0}Qalabka wax lagu gooyo waxa uu ka kooban yahay fareem, garbaha wax lagu gooyo ee sare iyo kan hoose, rollers sabeynaya, iyo rollers-ka haga. Shaqadeeda ugu weyni waa inay ka saarto cidhifyada aan dahaadhka lahayn iyo qaybaha soo baxaya si looga hortago in si siman loo rogo sababtoo ah fidinta kala duwanaanshaha meelaha daboolan iyo kuwa aan daboolnayn.
Halbeegyada Farsamo ee ugu Muhiimsan:
1) Xawaaraha ugu sarreeya: 40 rpm
2) Cidhif - ballac goynta: 200mm-400mm (si joogto ah loo hagaajin karo)
3) Awoodda matoorka: 0.4 kW (3-waji, 380V, 50Hz)
4. Aaladda Daminta gariirka
Qalabkani waxa uu ka kooban yahay fareem, rollers-hagaha go'an, rollers- hagaha sabeeya, iyo biraha hagaha toosan, qalabkani waxa uu yareeyaa gariirka xaashida inta lagu guda jiro rogroganta kala go'a si looga hortago jebinta.
- Tirada: 2 qaybood (mid ka hor iyo mid ka dambeeya mishiinka duubka).
5. Qalabka kuleylka hore
- Nidaamka kuleyliyaha infrared oo leh heer kul la hagaajin karo In ka yar ama la mid ah 100 digrii , oo ku qalabeysan in ka badan{2}} alaarmiga heerkulka.
6. Haydarooliga Roller Press
Mashiinnada duubista ayaa ah aaladda udub-dhexaadka u ah khadka wax soo saarka, oo ka kooban bir bir ah oo kabka ah, isku-xireyaasha caalamiga ah, yareeyaha mishiinnada, nidaamka korantada, nidaamka hagaajinta farqiga, nidaamka xakamaynta korantada, taarikada ilaalinta quudinta, iyo hababka nadiifinta rullaluistuyada.
Halbeegyada Farsamo ee ugu Muhiimsan:
1) cabbirka guud (L×W×H): ~2800mm × 800mm × 1500mm
2) Tilmaamaha Roller-ka (dhexroor × ballac): Ø400×450mm
- Ballaca shaqada ee waxtarka leh: 400mm
- Xawaaraha rollerka: 2-12 rpm (la hagaajin karo)
- Qalabka rullalusha: 9Cr3Mo (warbixinta kormeerka waa la bixiyay)
- Adagnaanta dusha sare: HRC Ka weyn ama la mid ah 66-68
- Adag-qaadka heerkulka: HB280-300
- Qoto dheer ee deminta: Ka weyn ama le'eg 18mm
- Runout shucaaca: In ka yar ama le'eg ±0.001mm (waxaa lagu tijaabiyay Booqday Furimaha Dagaalka cylindrical)
- Dusha oo qallafsan: Ra{1}
- dhumucda dahaadhka Chrome: Ka weyn ama la mid ah 0.18mm
- Nadiifinta rullaluistuyada: Nidaamka xoqida daabka la hagaajin karo oo leh sanduuqa ururinta (hal go'an rullaluhuba).
- Wadarta maya -Raadi daadidka shucaaca: In ka yar ama la mid ah ±0.002mm (waxaa lagu tijaabiyay Booqday Furimaha Dagaalka Silindrical)
3) Habka wadista: gudbinta wadajirka ah ee caalamiga ah
4) Awoodda dhaqdhaqaaqa ugu weyn: 11kW (2×5.5kW, 380V, 50Hz)
5) Tilmaamaha dhululubada Haydarooliga: Ø200mm bore, 10mm stroke
6) Xoogga ugu badnaan: 3400 kN
7) Cadaadiska xariiqda: 0.45-7.5 t/cm
8) Hagaajinta farqiga: Qeybta dhexe ee cufan oo leh cadaadis joogto ah oo biyo ah.
- Qiyaasta hagaajinta: 0-2mm
9) Gariirada rullaluistuyada: Xadhkaha saxda ah ee darajada P5 oo leh dufan disulfide molybdenum.
10) Isku xirka kuleylka: Isku dhafka wareega ee cirifka usheeda dhexe
11) Habka kuleylka: Xakamaynta heerkulka caaryada
12) Dhexdhexaadiyaha kuleyliyaha: Saliid kuleyl ah ( isticmaala - la bixiyay)
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14) Labbiska heerkulka dusha sare ee Roller: ± 1 digrii (gudaha ballaca shaqada).
15) Heerka kulaylka: heerkulka qolka. ilaa 80 digrii in ka yar ama la mid ah 60 min, xasilinta In ka yar ama la mid ah 100 daqiiqo.
16) Awood kuleyliyaha saliidda: 2HP, 24kW (380V gooni ah, sahay koronto 50Hz ah).
17) Awoodda mashiinka bamka saliidda: 1.5 kW
18) Heerka socodka saliidda ugu badan: 220 L/min
19) Miisaanka mashiinka: ~ 4.5 tan
20) Nidaamka midabka caadiga ah
21) Matoorka wadista oo ku yaal dhinaca bidix ee dhamaadka quudinta.
7. Dib u soo celinta
Rewinder-ku wuxuu ku duubaa walxaha korantada duuban ee usheeda dhexe. Waxay ka kooban tahay jir, xadhkaha toosan, qalabka toosinta cidhifka, hawo-mareenka, mishiinka dib-u-laabashada, xajinta budada magnetic oo leh kontaroolaha xiisadda, iyo rullalulayaasha hagaha.
Halbeegyada Farsamo ee ugu Muhiimsan:
1) Qalabka dib-u-celinta: Qalabka hawada, Ø76mm, dhererka waxtarka leh 400mm (oo leh qalabka xakamaynta iyo qoryaha sicir bararka).
2) Dhexroor dabaysha ugu badan: Ø400mm
- Awoodda rarka ugu badan: 400kg
3) Xakamaynta xiisadda: 0.5-50kg (la hagaajin karo), nidaamka Sulishun.
4) Isku-habaynta cirifka: Nidaamka xakamaynta Dongdeng, saxnaanta ± 0.2mm.
8. Nidaamka Xakamaynta Korontada
Nidaamka korantada waxaa lagu maamulaa iyada oo loo marayo guddi hawleed oo saaran golaha kontoroolka, oo ay ku jiraan:
1) Xakamaynta xiisadda Uncoiler iyada oo la adeegsanayo biriiga budada magnetic.
2) Mashiinnada duubista ee uu wado matoor weyn oo leh beddelka soo noqnoqda ee hagaajinta xawaaraha.
3) Rewinder uu wado matoor leh xakamaynta xiisadda iyada oo loo sii marayo xajinta budada magnetic.
4) Bamka korantada ee korantada ayaa hagaajiya cadaadiska dhululubada iyada oo loo marayo HMI taabashada.
5) Isku-habaynta cirifka ee ay maamusho matoorada servo.
6) Hagaajinta cadaadiska Roller iyadoo loo marayo HMI.
7) Barokaca rullalusha ee lagu soo bandhigay HMI.
8) Hagaajinta farqiga Roller iyadoo la adeegsanayo gelinta HMI.
Kiisaska Codsiga
Shirkadda Shuraakada
Khadka Soo saarista Battery Lithium FAQs
Halkan waxaad ka heli kartaa jawaabaha su'aalaha caadiga ah ee ku saabsan qalabka wax soo saarka ee baytariyada lithium, oo ay ku jiraan habka wax soo saarka, qaabeynta khadka, qorsheynta awoodda, habeynta, rakibidda, iyo taageerada farsamada.
Waa maxay mashiinka calending batari lithium?
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Mashiinka calenders ee baytariga lithium, oo inta badan si fudud loogu yeero calender ama saxaafadda duubista, waa qayb muhiim ah oo ka mid ah qalabka loo isticmaalo habka wax soo saarka korantada. Shaqadeeda aasaasiga ah waa in la cadaadiyo oo la cuskado walxaha korantada ee dahaaran (labadaba anode iyo cathode) ee birta birta ah ka dib habka qalajinta. Tan waxa lagu gaaraa iyada oo la marsiiyo bireedyada dahaarka leh iyada oo loo maro taxane sare -sax, counter{3}} rollers roganaya cadaadiska la xakameeyey
Waa maxay sababta xakamaynta dhumucda korantada ay muhiim u tahay?
Kontoroolka dhumucda korantada waa muhiim sababtoo ah waxay si toos ah u go'aaminaysaa cufnaanta tamarta batteriga, awoodda tamarta, badbaadada, iyo joogtaynta wax soo saarka. Electrodes-ka dhumuc weynu waxay xidhxidhaan walxo firfircoon, kor u qaada cufnaanta tamarta, laakiin sidoo kale waxay kordhiyaan fogaanta gaadiidka ion{1}kor u qaadista iska caabbinta gudaha, yaraynta awooda heerka, iyo khatar gelinta lithium-ka inta lagu jiro dallaca degdega ah. Xataa kala duwanaanshiyaha dhumucda yar (± 2-3 μm) waxay sababaan qaybinta hadda jirta oo aan sinnayn, taasoo horseedaysa kharash dheeraad ah oo deegaan ah, da'da degdega ah, iyo isu-dheellitir la'aanta unugga xirmooyinka baytariga. Xakamaynta saxda ah (sida caadiga ah ± 1.5 μm ee khadadka wax soo saarka sare) waxay hubisaa qoynta elektrolytka isku midka ah, samaynta SEI joogta ah, iyo isafgaradka ugu fiican inta lagu jiro calending, ka hortagga dillaaca walxaha ama porosity xad-dhaaf ah. Marka la soo koobo, dhumucda korantada ayaa ah kabaalka dheelitirka aasaasiga ah ee u dhexeeya waxqabadka iyo badbaadada-iyada oo aan la hayn kontorool sax ah,xitaa alaabta ugu fiicani ma keeni karto la isku halayn karo,{9}} baytariyo waara.
Waa maxay agabka mashiinkani farsamayn karo?
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Aluminium foil Electrodes, bireed naxaas electrodes
Sidee calending u wanaajisaa waxqabadka batteriga?
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Jadwalaynta waxay xoojisaa cufnaanta tamarta batteriga iyadoo isku ururinaysa walxaha firfircoon, waxay hoos u dhigtaa iska caabbinta gudaha iyada oo loo marayo ku dheggan wanaagsan, waxayna nadiifisaa qaab dhismeedka daldaloolada si ay u socoto qulqulka ion ee hufan- iyadoo meesha ka saaraysa cilladaha keena fashilka degdega ah. Laakiin waa dheelitirnaan jilicsan: cadaadis badan ayaa waxyeelleeya korantada, wax yar ayaa ka tagaya si hoose.
Mashiinkan ma la dhexgeli karaa khadka soo saarista batteriga?
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Haa